Fiber Laser Metal Cutting Machine

SIL Fiber Laser Metal Cutting Machine – Flexi model 3015 size with laser power of 1000 W or 1500 W power. It can cut Mild Steel, Stainless Steel, Coated Stainless Steel, and High-Strength steel, Aluminium, Brass, and Nickel easily.

The machine features a durable rack-and-pinion motion system, lightweight gantry with synchronized dual servo motors. Fiber Laser energy saves up to 70 percent as compared with traditional CO2 laser cutters, It can provide cutting speed to 20 m / min and rapid speed of 80 m/ min with 0.8 G acceleration.

Features:

• Designed to work in harsh conditions.
• All mechanics designed for more than 20 years life.
• Cut part accuracy +/- 50 micron.
• Machine up time more than 90%.
• Best Service support from Highly Experienced Engineers.
• Backup Laser source within warranty and post warranty.
• Best Application support.
• Service cost < 3% per annul.
• Strong welded base frame.
• Special Grade Material thick plate for mounting Linear Guide and Rack.
• Light weight Gantry for High dynamics.
• Original SIL brand Linear guides and Block.
• Low backlash Gearbox from SIL brand.
• Fire proof Bellow for protection.
• New Generation Control System.
• SIL brand CNC controller.
• SIL brand Motor Drives.
• Acceleration 0.8 G.
• IPG laser source.
• Single Pallet Table. (Option of Dual Pallet).
• Cutting Speeds up to 20 meters/min.
• Rapids up to 80 meters/min.
• 150 mm Z stroke giving more clear space for stationary pallet.
• Control panel: All switch gears from Siemens, Isolated HV protected specially build to work in Harsh Electrical conditions

New Integrated laser system with pro features of 6X piercing speed with precise beam quality possessing high Laser power up to 20kW ensuring maximum reliability and productivity based on the type of material to be processed having benefit of minimal maintenance. We have wide range of Fiber Laser cutting machines integrated with EtherCat, Beckhoff, FANUC controllers & finest quality laser beam source of SIL OEM, IPG, FANUC of high laser power having variety in different working areas.

SIL machines have other features of vision cameras for monitoring the cutting process, pallet exchange, operator console with sheet clamping mechanism which secures sheet while cutting process. The special CNC advance controllers option prevents collision with anti detection and high speed Z Axis retraction on no sheet underneath or nozzle touch. QR code scanning system & compatible nesting software from Sigmanest, Lantek and Metallix also fall under advance features which we supply.

We provide some additional features such as Auto Nozzle Exchanger, Auto Nozzle Cleaner, Nozzle Beam Centring, Slat Conveyor (Optional).

Metal Sheet – Pipe Fiber Laser Cutting Machine is an example of high-tech flexibility 3D axis cutting. The system blends beam-modulation technology to automatically match material thickness with the power and speed of a rotary index to efficiently transition from flat sheet to tube or pipe cutting. This switch between flat-sheet cutting and tube or pipe cutting is accomplished in less than 2 min., and the system’s ability to process round, square, rectangle, C-channel and angle iron provides users with extreme versatility.

The beam-modulation technology allows for a continuous variable beam across every thickness of material without having to change lenses, while ensuring fast throughput. As the material thickness increases, so, too, does the diameter of the laser beam and the width of the cut, enabling easy removal of finished parts.

The Combo system Metal Sheet – Pipe Fiber Laser Cutting Machine is widely used in kitchen appliance, electrical panel box, mechanical systems, electrical manufacturing, elevator manufacturing, and auto parts, hardware, Structural Steel Plants etc.

Material Such as Stainless Steel, Mild Steel, Galvanized, Zinc – Coated Steel, Aluminium, Brass Sheet & Pipes are processed in Combo system.

SIL combo model comes with specification of fiber laser 1000w to 4000w power, includes 160 & 220 diameter maximum pipe cutting. 300mm Z-axis range with 1500×3000 mm sheet size.

Features:

• Add Rotary Axis
• Choice of 165 mm & 220 mm Chuck
• Get Manual or Electro-Pneumatic Chuck
• Easy to use CNC controller
• Basic CAM software comes with the free upgrade
• Cut cross section to slice the pipe in desired location and also reduce the waste to minimal amount
• Combo model with 3 Meter pipe and plate cutting
• Combo model with 6 Meter pipe and plate cutting
• Plate structure base
• Atlanta Racks
• Class 4 Laser Protection Covers
• Laser Powers up to 4 KW
• Yasakawa Servo Motor and Drive System (Double)
• Cypcut CNC controller FS 3000
• Acceleration 0.5 G
• Same Height Pallet Exchange Table
• Auto Focus Cutting Head
• Cutting Speeds up to 20 meters/min
• Rapids up to 60 meters/min
• Linear guide and rail from Taiwan

Laser pipe cutting machine incorporates space saving design and ease of use. Its high cutting speed and very low operating cost makes the most affordable system on the market. The light weight motion system allows excellent positioning accuracy while maintaining cutting speeds that are the highest in its class.

The application is for cutting Mild Steel pipe, Stainless Steel pipe, Aluminium Alloy pipe, copper pipe, Brass pipe ( Square pipe, Round pipe, Rectangular pipe, C Channel, H Channel ), etc.,

Features:

• Can add 2 Chuck and 3 Chuck options with unloading.
• Can cut square, rectangle, round shapes & open channels like C, H, L shapes and special sections capabilities.
• QR code scanning system to controller helps to retract right parts and design to be loaded and avoid mistakes and errors from machine operator.
• Works independently with pipe buldle loader without profile management problems.
• Auto loading feature is enabled with belt traction system.
• Unloading trays are at the part delivery point to collect parts and scrap tray for easy scrap collection.
• Pnematic rollers support for square, rectangle and round shape tubes for 20 – 220 φ mm.
• TubePro controller is installed to process 3D & 2D profiles cutting for both single and entire production batches.
• Tube Lite nesting software is used for nesting.
• Optional automation with robotic arm loader for continous loading of tube or pipe can be integrated.
• Predefined parameters for different types of profiles with respect to thickness and materials.
• Real zero tailing for zero wastage to process complete tube.
• 6X speed piercing feature for faster production with 70% more efficiency.
• Auto lubrication is enabled in machine to reduce smooth functing without wear and tear.
• Safety enclosed body with high capacity fume extractor attached to the machine to reduce fumes, dust and spark which eye irritation.

Applicable Industries:

• Fitness equipment, sporting goods, petroleum pipelines, construction machinery, passenger car manufacturing, Locomotive manufacturing, agriculture and forestry machinery, special vehicles, households appliances manufacturing, laser external processing services and other machinery manufacturing pipe process industry.
• Auto feed enable for perfect slicing of the job.
• Finished job command offer to cut pipes without wastage.
• Cut cross section to slice the pipe in desired location and also reduce the waste to minimal amount.
• Hiding a layer enable to reduce lower number of outer slice
• Pneumatic or electric job holding provide proper position of the pipe in 3 Dimensions. Tube types Round, Oval & Rectangular
• Efficient cutting of square and rectangular section with a slide way mounted cutting head.
• Low noise levels and the very best cut quality.
• The optimum working parameters for the best possible machine performance.
• The material feed system and vice geometry assure the most positive clamping of the material during the cutting cycle whether the material is thin wall delicate tube or tough thick wall tube.
• During the material feeding process, the material is lifted away from the vice bed and vice jaws to prevent the material surface being marked or scratched.
• Cutting line has been designed to operate either as stand alone system or fully integrated in a complete automatic line controlled by one CNC programming unit.

Laser micro machining techniques are currently used by the automobile and medical industries as well as in the production of semiconductors and solar cell processing. Lasers for micro machining offer a wide range of wavelengths, pulse duration (From femto second to microsecond) and repetition rates (from single pulse to Megahertz). These attributes allow micro-machining with high resolution in depth and lateral dimensions.

The field of micro-machining includes manufacturing methods like drilling, cutting, welding as well as ablation and material surface texturing, whereby it is possible to achieve very fine surface structures ranging in the micrometer domain. Such processes require a rapid heating, melting and evaporation of the material. The use of extremely short nano- and pico-second and even femto-second pulse duration helps to minimise the thermal effects such as melting and burr formation thus eliminating the need for any post processing measures.

Features:

• Type of Lasers: QCW Fiber, Nano Second, Pico Second, Femto Second, UV, IR or Green
• Applications: Micro Cutting, Micro Hole Drilling, Micro Milling, Dicing, Ablation, Engraving, Etching
• Flexible design for all your micro machining requirements. The system can be configured as per your
• Requirement.
• 2 D plannar cutting with precision focus adjustment for dicing, stealth dicing or ceramic cutting
• Accuracies up-to 1micron for 100mm travel. Special air bearing slides for higher accuracies
• Add rotary axis for micro tube machining
• Add short focus plannar Lens
• Close loop scanner for submicron machining of precision parts
• Add Trepanning for micro hole drilling from 0.25mm or lower & up-to 1mm.